THERMAL BREAK INDUSTRIAL

Heavy Duty Insulated Roller Shutter

The Thermal Break Industrial is a 3 Phase electrically operated heavy duty insulated roller shutter door. Suitable for a range of applications from heavy industrial to situations where energy conservation and protection against the elements, noise and a high level of security are a primary consideration.

This insulated roller shutter is accredited to all the current machinery directives and is a low maintenance, insulated, economical, safe and secure shutter door suitable for frequent and automatic operation in industrial, commercial and agricultural enviroments.

• Estimated U value of 4.50 w/m2k
• Double brush strips on the front and backs side of the guide section gives superior weather sealing.
• CFC free insulation
• Vision window option
• Single and three phase motor options relative to use and size
• Range of control options
• Range of standard factory colour finish
• High Speed option

Certifications

• BS EN 13241-1:2003 - Industrial, commercial and garage doors and gates Product standard - Products w/out fire/smoke resistance
• BS EN 12424:2000 - Industrial, commercial and garage doors and gates. Resistance to wind load. Classification 3.
• BS EN 12453:2001 - Industrial, commercial and garage doors and gates. Safety in use of power operated doors

Tech Info

• Max size 10m x 10m
• Weight - 22kg/m²
• Width - 1500-10000mm
• Height - 2000-10000mm
• Opening speed - to 0.25 m/sec
• Closing speed - approx. 0.25 m/sec
• Power supply 400V / 50 Hz / 1A / 2.2 kW
• Electrical elements – IP54

Roller Head Plate Sizes

• Height 2000mm -> 4000mm = 406mm
• Height 4000mm -> 5000mm = 450mm
• Height 5000mm -> 6000mm = 500mm

Standard Specification

• Galvanised twin skin steel lath 90mm x 24mm
• Full weather seals
• One touch opening
• Anti-fall safety device
• Wind loading protection
• Door operation counter

Colour Finish

• HPS 200 Plastisol colour finish
• Polyester powder coat finish to BS colour or RAL number
• Range of corporate branding packages including full colour graphics
• Galvanised

General Options

Protective Bollards

We offer a range of protective bollards to prevent collision damage to your door set. Information on request.

• Protective Bollards

  We offer a range of protective bollards to prevent collision damage to your door set. Information on request.

Protective Bollards

Angle Protection

Floor fixed heavy duty angle protection.

• Angle Protection

  Floor fixed heavy duty angle protection.

Angle Protection

Polycarbonate Glazing

This model can be modified with the inclusion of a section of translucent polycarbonate glazing. It is impact resistant and can filter UV rays. A glazing section is the best way to add additional visual access through the shutter for the purposes of display or safety.

• Polycarbonate Glazing

  This model can be modified with the inclusion of a section of translucent polycarbonate glazing. It is impact resistant and can filter UV rays. A glazing section is the best way to add additional visual access through the shutter for the purposes of display or safety.

Polycarbonate Glazing

Coil Casing

Casing to cover the rear of the coil and motor.

• Coil Casing

  Casing to cover the rear of the coil and motor.

Coil Casing

Soffit Brush Strip

Strip brush to reduce draughts and protect from rodents.

• Soffit Brush Strip

  Strip brush to reduce draughts and protect from rodents.

Soffit Brush Strip

Fitting Configurations

• Face fit
• Reveal fit

Security

Security Gates

High level of security for sensitive areas designed to be fitted on the inside of roller shutters and sectional doors.

• Security Gates

  High level of security for sensitive areas designed to be fitted on the inside of roller shutters and sectional doors.

Security Gates

Keyswitch Lockbox

Security box to protect externally mounted keyswitches.

• Keyswitch Lockbox

  Security box to protect externally mounted keyswitches.

Keyswitch Lockbox

Ground Locks

Locks with interlock safety that fit into the ground and and are fixed with a shutter padlock.

• Ground Locks

  Locks with interlock safety that fit into the ground and and are fixed with a shutter padlock.

Ground Locks

Anti-Tamper Controller

Interfaces directly with a key switch, the shutter is made inoperable if the key switch is attacked by vandals or thieves. The system can also be linked to a burglar alarm further increasing security measures. Has a low voltage control circuit removing the risk of electric shocks, making the product ideal for use in public areas.

• Anti-Tamper Controller

  Interfaces directly with a key switch, the shutter is made inoperable if the key switch is attacked by vandals or thieves. The system can also be linked to a burglar alarm further increasing security measures. Has a low voltage control circuit removing the risk of electric shocks, making the product ideal for use in public areas.

Anti-Tamper Controller

Anti-Ram Bollards

A highly visual and effective deterrent against frontal vehicle assault and accidental damage.

• Anti-Ram Bollards

  A highly visual and effective deterrent against frontal vehicle assault and accidental damage.

Anti-Ram Bollards

Pinlocks

For additional security, pin locks can be added to a range of shutters. The lock fits into a casting on the roller shutters guide section. The pin fits through this casting and the roller shutter curtain to stop the curtain from attempts at lifting it. For electric doors a safety interlock is recommended to avoid accidentally attempting to open the shutter when locked.

• Pinlocks

  For additional security, pin locks can be added to a range of shutters. The lock fits into a casting on the roller shutters guide section. The pin fits through this casting and the roller shutter curtain to stop the curtain from attempts at lifting it. For electric doors a safety interlock is recommended to avoid accidentally attempting to open the shutter when locked.

Pinlocks

Bottom Rail Lock

ILS lock that connects to bottom bar and extends into guides for extra security.

• Bottom Rail Lock

  ILS lock that connects to bottom bar and extends into guides for extra security.

Bottom Rail Lock

Safety

Laser Safety Sensor

This laser sensor is used to open, secure and/or detect a presence. It offers great flexibility in defining the width and depth of the detection zones.

• Laser Safety Sensor

  This laser sensor is used to open, secure and/or detect a presence. It offers great flexibility in defining the width and depth of the detection zones.

Laser Safety Sensor

Warning Lights

Warning lights to alert users when doors are in operation.

• Warning Lights

  Warning lights to alert users when doors are in operation.

Warning Lights

Battery Backup

We provide a range of battery backup or UPS systems (uninterrupted power supplies) to ensure the door system will remain operational during times when the power is lost (limited amount of cycles before battery will be drained, battery backups require maintenance).

• Battery Backup

  We provide a range of battery backup or UPS systems (uninterrupted power supplies) to ensure the door system will remain operational during times when the power is lost (limited amount of cycles before battery will be drained, battery backups require maintenance).

Battery Backup

Reflected Photoelectric Cell

This unit beams and reflects an infra red signal, if the beam is broken the door will stop or return upwards.

• Reflected Photoelectric Cell

  This unit beams and reflects an infra red signal, if the beam is broken the door will stop or return upwards.

Reflected Photoelectric Cell

S/R Photoelectric Cell

This unit has two sensors which send a constant signal between them. Should the beam be broken the door will stop or return to the open position.

• S/R Photoelectric Cell

  This unit has two sensors which send a constant signal between them. Should the beam be broken the door will stop or return to the open position.

S/R Photoelectric Cell

Safety Pressure Edge Wireless

Installed on the door's bottom edge, the sensor when activated will return the door to the open position.

• Safety Pressure Edge Wireless

  Installed on the door's bottom edge, the sensor when activated will return the door to the open position.

Safety Pressure Edge Wireless

Safety Pressure Edge Wired

Installed on the door's bottom edge, the sensor when activated will return the door to the open position.

• Safety Pressure Edge Wired

  Installed on the door's bottom edge, the sensor when activated will return the door to the open position.

Safety Pressure Edge Wired

Traffic Lights

We can provide a range of LED status displays. Enclosures are IP 65 rated.

• Traffic Lights

  We can provide a range of LED status displays. Enclosures are IP 65 rated.

Traffic Lights

• Illuminated status indicators

Drive Motor Options

High Speed FI Drive

High speed motor option available for rapid operation.

• High Speed FI Drive

  High speed motor option available for rapid operation.

High Speed FI Drive

Operation & Controls

Falcon

The FALCON high performance motion detector allows a precise opening by filtering pedestrians and cross traffic.

• Falcon

  The FALCON high performance motion detector allows a precise opening by filtering pedestrians and cross traffic.

Falcon

Milan

Infrared technology for increased protection in front of the door. The MILAN is a presence sensor which increases the protection of the door and its users. The ideal solution to complement a manual opening system.

• Milan

  Infrared technology for increased protection in front of the door. The MILAN is a presence sensor which increases the protection of the door and its users. The ideal solution to complement a manual opening system.

Milan

Condor

The new sensor generation offers an optimal opening and a higher protection level. The CONDOR is the most complete sensor solution existing on the industrial market.

• Condor

  The new sensor generation offers an optimal opening and a higher protection level. The CONDOR is the most complete sensor solution existing on the industrial market.

Condor

Magic Switch

The Magic Switch is an innovative alternative to push buttons, pull cords and other manual opening systems.

• Hygienic solution (ideal for food, pharmaceutical industries, supermarkets, etc)
• Efficient alternative to push buttons and further manual systems

• Magic Switch

  The Magic Switch is an innovative alternative to push buttons, pull cords and other manual opening systems.

  • Hygienic solution (ideal for food, pharmaceutical industries, supermarkets, etc)
  • Efficient alternative to push buttons and further manual systems

Magic Switch

Activ8

Motion sensor.

• Activ8

  Motion sensor.

Activ8

Level 1 Control Panel

Programmable Door Maintenance Indicator which can be selected to either display only or display and change the door operation when service is due.

• Load monitoring in the open direction
• Digital display of door status and/or fault diagnostic
• Operations cycle counter (non re-settable)
• Three selectable door functions
• Connection for a plug-in spiral cable for cable break or slack wire switches or pass door switch on sectional doors

• Level 1 Control Panel

  Programmable Door Maintenance Indicator which can be selected to either display only or display and change the door operation when service is due.

  • Load monitoring in the open direction
  • Digital display of door status and/or fault diagnostic
  • Operations cycle counter (non re-settable)
  • Three selectable door functions
  • Connection for a plug-in spiral cable for cable break or slack wire switches or pass door switch on sectional doors

Level 1 Control Panel

Level 2 Control Panel

The Level 2 control system incorporates all Level 1 control features, plus:

• Programmable Door Maintenance Indicator with three response modes including the option for the service due function to be overridden the once to allow a further 500 cycles
• Automatic adjustment for changes in floor level and/or cable stretch
• 1 to 240 second variable timed closing
• Automatic recognition of the safety edge type
• Function to prevent unintentional activation of photo beam
• Digital limits allow the operation of the drive to be monitored and stopped if the drive is stalled or overloaded

• Level 2 Control Panel

  The Level 2 control system incorporates all Level 1 control features, plus:

  • Programmable Door Maintenance Indicator with three response modes including the option for the service due function to be overridden the once to allow a further 500 cycles
  • Automatic adjustment for changes in floor level and/or cable stretch
  • 1 to 240 second variable timed closing
  • Automatic recognition of the safety edge type
  • Function to prevent unintentional activation of photo beam
  • Digital limits allow the operation of the drive to be monitored and stopped if the drive is stalled or overloaded

Level 2 Control Panel

Level 3 Control Panel

• Limit switch setting from ground level
• Digital display of door status and/or fault diagnostic
• Operations cycle counter (non re-settable)
• Programmable door maintance indicator
• Dedicated traffic light relay options
• Two additional relay output functions
• Monitored safety devices for high level anti-trapping
• Airlock module for interlocking doors
• Door status monitoring of modules at remote locations
• Certified to BS EN 12453

• Level 3 Control Panel

  • Limit switch setting from ground level
  • Digital display of door status and/or fault diagnostic
  • Operations cycle counter (non re-settable)
  • Programmable door maintance indicator
  • Dedicated traffic light relay options
  • Two additional relay output functions
  • Monitored safety devices for high level anti-trapping
  • Airlock module for interlocking doors
  • Door status monitoring of modules at remote locations
  • Certified to BS EN 12453

Level 3 Control Panel

Induction Loop

Digital inductive loop detectors for vehicle access control and safety for automatic gates, doors and parking barriers. The induction loop is a high performance single or dual channel vehicle detector packaged in a compact housing with connection through an industrial 11-pin round connector.

• Induction Loop

  Digital inductive loop detectors for vehicle access control and safety for automatic gates, doors and parking barriers. The induction loop is a high performance single or dual channel vehicle detector packaged in a compact housing with connection through an industrial 11-pin round connector.

Induction Loop

Keyswitches

We offer a range of key switch controls.

• Keyswitches

  We offer a range of key switch controls.

Keyswitches

Keypads

A range of keypads for PIN entry.

• Keypads

  A range of keypads for PIN entry.

Keypads

Mushroom Push Button

Hand/foot switch station with a large dome head.

• Mushroom Push Button

  Hand/foot switch station with a large dome head.

Mushroom Push Button

Fire Brigade Switch

This specialised key switch enables authorised fire service personnel to quickly operate the door in the event of a fire or other emergency situation.

• Fire Brigade Switch

  This specialised key switch enables authorised fire service personnel to quickly operate the door in the event of a fire or other emergency situation.

Fire Brigade Switch

Pull Cord

Pull cord for convenient operation.

• Pull Cord

  Pull cord for convenient operation.

Pull Cord

Push Buttons

We offer a range of push button controls.

• Push Buttons

  We offer a range of push button controls.

Push Buttons

Biometric Controls

Fingerprint reader control unit for extra security.

• Biometric Controls

  Fingerprint reader control unit for extra security.

Biometric Controls

Smoke & Heat Detector

Will send a signal to close upon detecting smoke or excessive heat.

• Smoke & Heat Detector

  Will send a signal to close upon detecting smoke or excessive heat.

Smoke & Heat Detector

Access Control Relay

Card reader access control.

• Access Control Relay

  Card reader access control.

Access Control Relay

Industrial Remote Controls

We can offer a range of industrial remote controls and transmitters.Transmitters are rated up to IP67 and receivers to IP65.

• Industrial Remote Controls

  We can offer a range of industrial remote controls and transmitters.Transmitters are rated up to IP67 and receivers to IP65.

Industrial Remote Controls

RFID Radio Controls

We offer a range of RFID activation options. Activation at 1.5M, 3M and 5M ranges from the receiver.

• RFID Radio Controls

  We offer a range of RFID activation options. Activation at 1.5M, 3M and 5M ranges from the receiver.

RFID Radio Controls

• Remote Control - Hold to run
• GSM Access
• Software/network connection
• Wind sensor
• Sun sensor
• Fire alarm activation